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Hornet throttle, oooh, those curves.....


VIXEN413

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Hey guys,

 

Small updates...

 

So, I ve been tinkering and decided, before shaping this throttle set out from the aluminium block, to mold in in Polyurethane resin.

 

So I ve completed my shapes study and moved along to get a second PU FOAM model of the throttles. It sands easy and once I m happy, I just reinforce it with cyano glue. I also do corrections with bondo and once done will put some surface cuz I ll use that piece as a positive to make a silicon mold.

The molded piece will be then cut to split both throttles and place the switches eand so on.

Great crafting job too hehe

I plan on to pour next week....

IMG_20200513_232037.thumb.jpg.c764c79889a28cac47f68aadc978fa6a.jpg

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IMG_20200513_232113.thumb.jpg.c863c5706a75d764cf66d0d8004f4479.jpg

Rig: MB Gigabite z390UD, CPU Intel I7 8700k, RAM 32G DDR4 3200 Gskill ripjaws, GPU MSI RTX2080SuperOC, HDD Crucial mx500 1tb M2 sata, PSU Corsair 850W, watercooling Corsair h100,

 

Controlers TM f/a 18 stick on Virpil warbrd base, TM cougar f16 stick on cougar base, Cougar F16 throttle on TUSBA, ch pedals, TM cougar MFD

 

27" monitor with trk IR 5 and HP Reverb HMD.

 

 

Modules F18, F16, F86, Mig15, FW 190D9, Nellis range map, Aggr campaign, Middle East map

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The positive is done. Now to mold it in silicon...

 

Ran out of silicon so I m waiting a new shipment...

IMG_20200521_193321.thumb.jpg.81fcccf774a95b8f84539ff6988d043e.jpg

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IMG_20200521_193331.thumb.jpg.223923b85375bce0fc92a05bb3aea40b.jpg

Rig: MB Gigabite z390UD, CPU Intel I7 8700k, RAM 32G DDR4 3200 Gskill ripjaws, GPU MSI RTX2080SuperOC, HDD Crucial mx500 1tb M2 sata, PSU Corsair 850W, watercooling Corsair h100,

 

Controlers TM f/a 18 stick on Virpil warbrd base, TM cougar f16 stick on cougar base, Cougar F16 throttle on TUSBA, ch pedals, TM cougar MFD

 

27" monitor with trk IR 5 and HP Reverb HMD.

 

 

Modules F18, F16, F86, Mig15, FW 190D9, Nellis range map, Aggr campaign, Middle East map

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  • 2 weeks later...

Small update,

Got some resin molded and some work on the handles.

I made a few so if anything goes wrong, I can revert to another cast...

OTTO buttons fits great, the red one is a virpil button to check the diameter that is slightly different. This buttons have the same diameter then the 5way switches so I know how to swap them...

More further.

 

Regards...

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IMG_20200530_194757.thumb.jpg.d4a3016243d0b2471c78c41ffaa734e7.jpg

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IMG_20200530_194737.thumb.jpg.c699f49a94d9d0efe1edcc9d8def7a0e.jpg

Rig: MB Gigabite z390UD, CPU Intel I7 8700k, RAM 32G DDR4 3200 Gskill ripjaws, GPU MSI RTX2080SuperOC, HDD Crucial mx500 1tb M2 sata, PSU Corsair 850W, watercooling Corsair h100,

 

Controlers TM f/a 18 stick on Virpil warbrd base, TM cougar f16 stick on cougar base, Cougar F16 throttle on TUSBA, ch pedals, TM cougar MFD

 

27" monitor with trk IR 5 and HP Reverb HMD.

 

 

Modules F18, F16, F86, Mig15, FW 190D9, Nellis range map, Aggr campaign, Middle East map

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I m drilling them.

 

tried to shape some foam to use as insert in the mold to save on PU resin but to get the right shape then was a nightmare. Don't want to create any weak spot due to lack of matter.

 

I also have to redo the top of the throttle as my blade slid and cuted sideways. I m doing all freehand without a jig (I know, I know) but that's how I ve always been modelling...

Rig: MB Gigabite z390UD, CPU Intel I7 8700k, RAM 32G DDR4 3200 Gskill ripjaws, GPU MSI RTX2080SuperOC, HDD Crucial mx500 1tb M2 sata, PSU Corsair 850W, watercooling Corsair h100,

 

Controlers TM f/a 18 stick on Virpil warbrd base, TM cougar f16 stick on cougar base, Cougar F16 throttle on TUSBA, ch pedals, TM cougar MFD

 

27" monitor with trk IR 5 and HP Reverb HMD.

 

 

Modules F18, F16, F86, Mig15, FW 190D9, Nellis range map, Aggr campaign, Middle East map

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That makes good sense to drill out the voids.

 

 

 

As far as the freehand cut, since you molded the handle in one piece you probably have a little bit of room to clean up what you have and still get the 1/8" spacing when they are mounted.

 

 

This is very inspiring. Thank you for sharing.

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Dry fit of the electronics...

IMG_20200602_170037.thumb.jpg.ad2a20873089e5f69b97e3c069202b00.jpg

IMG_20200602_165724.thumb.jpg.a13b223a96e7b6a9af5706b290ecf323.jpg

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IMG_20200601_161247.thumb.jpg.8cdca4145def1929c24fea20e2fe01a7.jpg

Rig: MB Gigabite z390UD, CPU Intel I7 8700k, RAM 32G DDR4 3200 Gskill ripjaws, GPU MSI RTX2080SuperOC, HDD Crucial mx500 1tb M2 sata, PSU Corsair 850W, watercooling Corsair h100,

 

Controlers TM f/a 18 stick on Virpil warbrd base, TM cougar f16 stick on cougar base, Cougar F16 throttle on TUSBA, ch pedals, TM cougar MFD

 

27" monitor with trk IR 5 and HP Reverb HMD.

 

 

Modules F18, F16, F86, Mig15, FW 190D9, Nellis range map, Aggr campaign, Middle East map

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  • 3 weeks later...

Not much done these days, just working on the switches

IMG_20200622_180403.thumb.jpg.252c48b74b8cedb57ad97b45d432f4db.jpg

IMG_20200622_180358.thumb.jpg.4c0cd121fa8bd54dbec64fd4192f827a.jpg

Rig: MB Gigabite z390UD, CPU Intel I7 8700k, RAM 32G DDR4 3200 Gskill ripjaws, GPU MSI RTX2080SuperOC, HDD Crucial mx500 1tb M2 sata, PSU Corsair 850W, watercooling Corsair h100,

 

Controlers TM f/a 18 stick on Virpil warbrd base, TM cougar f16 stick on cougar base, Cougar F16 throttle on TUSBA, ch pedals, TM cougar MFD

 

27" monitor with trk IR 5 and HP Reverb HMD.

 

 

Modules F18, F16, F86, Mig15, FW 190D9, Nellis range map, Aggr campaign, Middle East map

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  • 4 months later...

Time to get back at this project.

 

Got a 3d printer to work the switches now. Will look better...

ca00cfed1b206fb7fcbe609a09f58286.thumb.jpg.9151c757fe7c41d80eed90480fe92d3b.jpg

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5e62ff996733aeb5996bff9d797e7ae8.thumb.jpg.0abd434183e04e199597b8792acd1787.jpg

Rig: MB Gigabite z390UD, CPU Intel I7 8700k, RAM 32G DDR4 3200 Gskill ripjaws, GPU MSI RTX2080SuperOC, HDD Crucial mx500 1tb M2 sata, PSU Corsair 850W, watercooling Corsair h100,

 

Controlers TM f/a 18 stick on Virpil warbrd base, TM cougar f16 stick on cougar base, Cougar F16 throttle on TUSBA, ch pedals, TM cougar MFD

 

27" monitor with trk IR 5 and HP Reverb HMD.

 

 

Modules F18, F16, F86, Mig15, FW 190D9, Nellis range map, Aggr campaign, Middle East map

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hey there,

 

yes, found that thingverse file while digging for those switches.

Thanks for putting the effort.

Indeed, no pyramid for top switch as it is, as you mention, for a superbug while we simulate the "C" in DCS. as I have all the files I can print the pyramid too if I prefer hehe.

Same for the TDC, I m using this one on the pics as the "Spider" broke just at the base of the axis while I was fiddeling with them. I was looking at the layers in my slicer where the axle links with the hat itself and found out that there might not be enough matter there to get a proper strenght (might be my PLA) but nothing a bit of epoxy cant solve...

 

I ll also shorten the axles as they will fit on top of the Virpil switches so I dont need such lenght. for proper throw.

 

lots of fun with such a project... thanks to you, I m one step further

 

BR!

Rig: MB Gigabite z390UD, CPU Intel I7 8700k, RAM 32G DDR4 3200 Gskill ripjaws, GPU MSI RTX2080SuperOC, HDD Crucial mx500 1tb M2 sata, PSU Corsair 850W, watercooling Corsair h100,

 

Controlers TM f/a 18 stick on Virpil warbrd base, TM cougar f16 stick on cougar base, Cougar F16 throttle on TUSBA, ch pedals, TM cougar MFD

 

27" monitor with trk IR 5 and HP Reverb HMD.

 

 

Modules F18, F16, F86, Mig15, FW 190D9, Nellis range map, Aggr campaign, Middle East map

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